Asphalt Crack Filling Equipment for Road Crack Repair

Asphalt crack-filling equipment is widely used to repair cracks on roads, highways, parking lots, and airport runways. It heats the sealing material and quickly fills cracks, preventing water from entering and extending road life. This type of machine is simple to use, cost-effective, and highly efficient for daily maintenance work.

Compared with manual repair methods, it improves working speed, reduces labor cost, and ensures better sealing quality. It is an essential tool for contractors and municipal maintenance teams.

crack fill equipment
crack fill equipment

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Asphalt Crack Sealer Machine Specifications

The asphalt crack sealer machine is designed with integrated heating and sealing systems to improve performance and efficiency.

Model Comparison

ParameterYG-60YG-80YG-100YG-200YG-350
Hopper Volume60 L80 L100 L200 L350 L

Discharge System

ParameterYG-60YG-80YG-100YG-200YG-350
Discharge MethodAsphalt pump feedAsphalt pump feedAsphalt pump feed + hand-held tubeAsphalt pump feed + hand-held tubeAsphalt pump feed + hand-held tube

Heating System

ParameterYG-60YG-80YG-100YG-200YG-350
Heating MethodLiquefied gas + heat transfer oilLiquefied gas + heat transfer oilHeat transfer oil circulation heatingConduction oil indirect heating + external oil pumpConduction oil indirect heating + external oil pump

Temperature Control

ParameterYG-60YG-80YG-100YG-200YG-350
Temperature ControlTemperature sensor (temperature control)Temperature sensor (temperature control)Automatic temperature control systemSLA-500 intelligent digital temperature controllerAutomatic control by SLA-300 intelligent digital temperature controller

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Performance

ParameterYG-60YG-80YG-100YG-200YG-350
Filling Speed15 m/min15 m/min20 m/min30–40 m/min30–40 m/min
Sealing Pipe Length5 m5 m5 m

Operation System

ParameterYG-60YG-80YG-100YG-200YG-350
Walking ModePush type + brake devicePush type + brake devicePush type + TowedTowedTrailer or Towed
Mixing MethodManual mixingManual mixingElectric stirringElectric stirringElectric stirring

Power System

ParameterYG-60YG-80YG-100YG-200YG-350
Power ConfigurationYamaha gasoline generator + batterySolar panels + batteriesImported 2 kW gasoline generatorImported brand 2.8 kW generatorJapan brand 6.5 kW generator

Size & Weight

ParameterYG-60YG-80YG-100YG-200YG-350
Dimensions (mm)1200 × 700 × 12001200 × 700 × 12001350 × 1200 × 13002400 × 1400 × 17002800 × 1700 × 1900
Weight120 kg150 kg220 kg860 kg950 kg

These specifications directly affect heating efficiency, sealing quality, and working speed.

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hot tar crack filler machine close view
hot tar crack filler machine close view
asphalt crack sealing equipment application site
asphalt crack sealing equipment application site
asphalt crack sealer machine working process
asphalt crack sealer machine working process
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Asphalt Crack Sealing Equipment: Working Principle and Advantages

The asphalt crack sealing equipment works by heating crack sealant materials inside a melting tank. Once the material reaches the required temperature, it is pumped through a hose and applied directly into cracks.

The heating system keeps the material at a stable temperature to ensure smooth flow. The sealing process fills cracks completely, preventing water penetration and further damage.

Several advantages make this machine a strong choice. Even application improves sealing quality, while reduced labor intensity helps boost overall efficiency. Stable temperature control minimizes material waste. Easy mobility allows it to adapt to different job sites. Together, these features make it a reliable solution for road maintenance.

Hot Tar Crack Filler Machine: Step-by-Step Operation Process

The hot tar crack filler machine follows a clear operation process to ensure safety and efficiency:

1. Surface Preparation

Clean the cracks using air blowers or brushes. Remove dust, debris, and loose materials to ensure better adhesion.

2. Heating the Material

Add sealing material to the tank. Start the heating system and wait until it melts completely.

3. Crack Filling

Use the hose or applicator to pour the melted material into cracks evenly. Ensure full coverage.

4. Leveling the Surface

Adjust the surface if needed to ensure smooth finishing and proper sealing.

5. Cooling and Curing

Allow the material to cool and solidify. This forms a strong seal that protects the pavement.

6. Cleaning the Equipment

After work, clean the machine to maintain performance and extend service life.

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asphalt crack filling equipment for highway
asphalt crack filling equipment for highway
road crack repair with sealing machine
road crack repair with sealing machine
portable asphalt crack sealer machine use
portable asphalt crack sealer machine use
asphalt crack sealing equipment trailer type
asphalt crack sealing equipment trailer type
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Applications of Asphalt Crack Filling Equipment

It’s widely used in different environments. It is suitable for highways, urban roads, parking lots, airports, and industrial areas.

Contractors use it for preventive maintenance to extend pavement life. Municipal departments use it for daily road repair. It is also useful for private property maintenance, such as driveways and factory roads.

Because of its mobility and flexibility, it can be used in both small and large projects.

asphalt crack filling equipment road repair
asphalt crack filling equipment road repair
crack filling machine
crack filling machine
crack sealing machine
crack sealing machine
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How to Choose the Right Asphalt Crack Filling Equipment & How to Buy It from YG Machinery

Choosing the right machine depends on your project needs:

  • Small projects → choose hand-push models
  • Medium projects → choose medium-capacity machines
  • Large projects → choose trailer-type equipment

You should also consider heating efficiency, tank capacity, and mobility. A good machine helps reduce cost and improve work quality.

YG Machinery offers different models to meet various project requirements.

The buying process is simple:

  1. Send Inquiry – Provide project details
  2. Model Selection – Get expert recommendation
  3. Quotation – Receive detailed pricing
  4. Production & Testing – Ensure quality
  5. Shipping – Fast delivery worldwide
  6. After-Sales Service – Technical support

This ensures a smooth and reliable purchasing experience.

FAQ: Asphalt Crack Filling Equipment

1. What is the working efficiency of a crack sealing machine?

The working efficiency depends on several factors, such as whether slotting is required, the depth and width of the grooves, the condition of road cracks, operator skill level, and the type of sealing material used. Under normal conditions, skilled workers can seal about 2,000–3,000 meters per day, using approximately 200–300 kg of material.

2. What preparation is required before using a crack sealing machine?

Before the operation, the crack sealing material needs to be melted in advance, which usually takes 1–2 hours per tank. Proper preparation ensures smooth and continuous operation during the sealing process.

3. How is a crack sealing machine transported to the construction site?

For short-distance projects, the machine can be towed to the site at a speed of 20–30 km/h (not exceeding 30 km/h). For long-distance transportation, a crane is required to load the machine onto a truck, transport it to the site, and then unload it for operation.

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industrial asphalt crack sealing equipment project
crack sealing equipment
asphalt crack filling equipment operation process
hot tar crack filler machine road maintenance
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Contact YG Machinery Today for Asphalt Crack Filling Equipment

If you need a reliable crack sealing machine, YG Machinery is your trusted partner. With strong manufacturing capability and global experience, we provide durable and efficient machines. YG Machinery is a professional manufacturer of road maintenance equipment, offering reliable and cost-effective solutions for customers worldwide.

Key Benefits:

  • ✔ Stable heating system for consistent performance
  • ✔ Durable structure for long-term use
  • ✔ Easy operation and low maintenance
  • ✔ Competitive factory price
  • ✔ Fast delivery and global support

In addition to asphalt crack-filling equipment, YG also provides:

  • Road marking machines
  • Thermoplastic marking equipment
  • Cold paint marking machines
  • Road cleaning machines
  • Asphalt maintenance equipment

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