Automatic Egg Tray Machine Producing 7000 Trays Per Hour

An automatic egg tray machine turns waste newspapers, cardboard, and office paper into sellable egg trays without constant manual intervention. Unlike semi-automatic models that need an operator at every step, this equipment runs continuously once you set the parameters. Farmers, packaging suppliers, and recycling entrepreneurs all use it to cut costs or start new revenue streams.

A good automatic egg tray machine pays for itself within 12-18 months. One ton of waste paper costs $30-$50 and makes about 12,000 egg trays. Sell those at $0.12 each wholesale, and you get $1,440 in revenue. After electricity, water, and labor, the profit margin sits at 40-50%. Run that across 300 working days, and you are looking at real money.

YG Machinery has built pulp molding equipment for over 15 years. Their factory in Zhengzhou, China, produces every machine in-house. Each unit runs for 4 hours at the factory before crating. Buyers receive a video of the test run with their machine’s serial number.

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Automatic Egg Tray Machine Price
Automatic Egg Tray Machine Price

Automatic Egg Tray Machine Specifications That Matter

YG Machinery manufactures seven models of this equipment. The table below shows what each model delivers.

ModelCapacityPower (kW/hour)Weight (kg)Paper ConsumptionWater Consumption
YG-1000-3X11000 pcs/h38250080 kg/h160 kg/h
YG-1500-4X11500 pcs/h383000120 kg/h240 kg/h
YG-2500-3X42500 pcs/h554000200 kg/h400 kg/h
YG-3000-4X43000 pcs/h604800240 kg/h480 kg/h
YG-4000-4X84000 pcs/h957000320 kg/h640 kg/h
YG-5000-5X85000 pcs/h958000400 kg/h800 kg/h
YG-7000-6X87000 pcs/h12010000480 kg/h960 kg/h

The smallest model fits in a 200 square meter workshop. The largest needs about 500 square meters plus drying space. YG Machinery provides a free layout drawing for each model before any payment is made.

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What Makes This Paper Egg Tray Machine Different

A paper egg tray machine from YG stands out because of how it handles the wet end. All components that touch water and pulp – molds, pulp tank, and pipes – use 304 stainless steel. Many competitors use galvanized steel or painted mild steel. Those rust within 2-3 years. Stainless steel lasts 10+ years.

Key features that protect your investment:

  • 304 stainless steel forming molds that resist corrosion
  • Bronze vacuum pumper plate (30mm thick) vs cast iron that pits
  • Taiwan precision cam indexer that holds position within 0.1mm
  • Japanese sealed bearings with grease fittings for easy maintenance
  • 4-hour factory test run with video proof before shipping

The vacuum pumper uses thick bronze because it lasts three times longer than cast iron in wet environments. When cast iron corrodes and pits, surfaces lose vacuum pressure. Production slows down. You waste paper. You waste time.

The rotary drum runs on a high-precision cam indexer from Taiwan. Cheap indexers drift over time, causing misaligned trays. This equipment holds position even after 10,000 hours of operation.

YG Paper Egg Tray Machine Molds
YG Paper Egg Tray Machine Molds
Paper Egg Tray Machine Hydrapulper Mixing Waste Paper
Paper Egg Tray Machine Hydrapulper Mixing Waste Paper

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How an Egg Carton Making Machine Saves You Labor

An egg carton making machine with automatic controls reduces manual work to just three tasks. Workers only need to feed waste paper, stack dried trays, and mix chemicals when needed. Everything else runs from a central control panel.

The numerical control system handles the entire forming cycle. Operators set two numbers: rotation speed and vacuum dwell time. The system then controls the motor, vacuum pump, and transfer timing automatically. If pressure drops or temperature rises too high, an alarm sounds. The equipment keeps running unless a serious fault occurs.

Here is what automation does for your bottom line:

  • Cuts labor costs by 40-50% compared to semi-auto machines
  • Runs consistently without operator fatigue slowing things down
  • Tracks production data to help you spot problems early
  • Reduces waste because each cycle is identical

A semi-auto line might require 8-10 people per shift. The YG automatic models run with 4-6. Over a year, that labor saving alone can cover the price difference between machine types.

The control panel also tracks production counts. At the end of each shift, the screen shows total trays made, average cycle time, and energy used. This data helps owners spot slowdowns before they become problems.

What an Egg Tray Maker Machine Line Looks Like

An egg tray maker machine line follows five steps. Here is how it works from start to finish.

Step 1: Pulping. Waste paper goes into a hydrapulper with water. A rotating drum breaks the paper down into a 1-2% fiber slurry. This takes 30-45 minutes per batch.

Step 2: Forming. The slurry flows into a large tank below the forming section. A rotary drum dips into that tank. Vacuum pressure pulls fibers onto each forming mold. Each mold produces one tray per cycle.

Step 3: Transfer. As the drum turns, a separate transfer mold picks up each wet tray. It places the tray onto a conveyor belt or drying rack without damaging the wet paper.

Step 4: Drying. Trays move through a multi-layer drying tunnel or sit in open sun drying areas. Gas drying tunnels take 15-20 minutes. Sun drying takes 4-6 hours in warm weather.

Step 5: Packing. Dry trays stack automatically or by hand. Workers count and bundle them into packs of 100 or 200.

The whole cycle from waste paper to finished tray takes 45 minutes to 6 hours depending on your drying method. The forming machine itself cycles every 8-12 seconds.

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Paper Egg Tray Machine Installation In Workshop Space
Paper Egg Tray Machine Installation In Workshop Space
Paper Egg Tray Machine Factory
Paper Egg Tray Machine Factory

Power, Water, and Paper – What You Need to Run an Automatic Egg Tray Machine

Each model consumes different amounts of resources. Here is what to plan for.

ModelPaper per HourWater per HourPower per Hour
YG-1000-3X180 kg160 kg38 kW
YG-1500-4X1120 kg240 kg38 kW
YG-2500-3X4200 kg400 kg55 kW
YG-3000-4X4240 kg480 kg60 kW
YG-4000-4X8320 kg640 kg95 kW
YG-5000-5X8400 kg800 kg95 kW
YG-7000-6X8480 kg960 kg120 kW

Paper and water mix at a 1:2 ratio. You can recycle most of the water. The system includes settling tanks that let you reuse water multiple times before discharge. This cuts your water bill significantly.

All models run on 380V 50HZ three-phase power. YG Machinery can supply transformers or voltage converters for buyers in countries with different electrical standards. Just ask when ordering.

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Where Customers Install This Automatic Egg Tray Machine

Poultry farms with 50,000+ laying hens use their own machine to eliminate packaging costs. Small recycling businesses also profit. Waste paper costs $30-$50 per ton in most US cities. One ton makes about 12,000 egg trays. At $0.12 per tray wholesale, you get $1,440 in revenue from $50 of raw material.

New tray manufacturers supply packing stations, grocery chains, and farmer cooperatives. Many states now ban foam egg cartons. Paper trays are the only legal option. Demand grows every year.

The equipment also handles other pulp products with different molds. Change the forming molds, and the same machine makes:

  • Apple trays (30 or 40 pockets)
  • Bottle sleeves for wine or olive oil
  • Cup carriers (4 or 6 cups)
  • Corner protectors for furniture shipping
  • Industrial packaging inserts for electronics

Mold changes take 4-6 hours for two workers. YG Machinery can engrave your logo into any mold at no extra charge.

YG Egg Tray Maker Machine
YG Egg Tray Maker Machine
Automatic Egg Tray Machine for Sale
Automatic Egg Tray Machine for Sale

A Real Customer Case of Paper Egg Tray Machine

A family-owned egg farm in Indiana bought a YG-2500-3X4 in 2022. Before that, they spent $4,200 per month on foam cartons from a supplier 200 miles away. Delivery delays happened every other month. They ran out of cartons twice during peak holiday seasons.

They installed the machine in a 300 square meter barn. Three workers run it. They use waste cardboard from a local furniture factory as raw material – free of charge. The farm now produces 2500 trays per hour. Their packaging cost dropped from $4,200 to $800 per month (electricity, water, and one extra worker). The machine paid for itself in 11 months. They are now selling extra trays to three other farms within 50 miles.

View more overseas project cases.

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FAQ About Automatic Egg Tray Machine

How much floor space is required?

The machine needs 10–30 m² depending on the model. For drying, allow 200–500 m² if using natural sun drying, or about 50 m² for a multi-layer drying tunnel. Packing and storage require an additional 30 m². YG Machinery can provide a customized layout based on your workshop size.

Can one person operate the line?

Yes, small models up to 1,500 trays/hour can be operated by one trained worker. Larger models usually require 4–6 workers for feeding paper, stacking trays, and packing. Training is provided during installation.

What raw materials can be used?

Most waste paper is suitable, including newspapers, office paper, cardboard, used egg cartons, and paper mill scraps. Avoid waxed, plastic-coated, or glossy paper. A mix of 60% newspaper and 40% cardboard delivers excellent results.

How can trays be dried without a drying tunnel?

In warm climates, trays can be sun-dried on racks within 4–6 hours. In rainy or cold regions, a drying room or drying tunnel is recommended. Many customers start with sun drying and upgrade later as production grows

What maintenance is needed?

Weekly maintenance includes greasing bearings, checking vacuum pump oil, cleaning molds, inspecting belts, and tightening bolts. This takes about 45 minutes. Monthly maintenance includes changing vacuum pump oil and cleaning the pulp tank.

Can I make colored or branded trays?

Yes. Paper dyes can be added to produce green, blue, pink, or yellow trays. YG Machinery can also engrave your logo directly onto the forming molds, helping you create branded packaging and increase product value.

YG Egg Carton Making Machine Finished Traps Stacking
YG Egg Carton Making Machine Finished Trays Stacking

Ready to Start Your Egg Tray Business with Automatic Egg Tray Machine?

YG Machinery offers free consultation for first-time buyers. Tell them your target daily output, available floor space, and local waste paper cost. They will recommend the right model and provide a detailed ROI calculation.

Three ways to move forward:

  • Request a quote – Send your requirements. Get pricing within 24 hours.
  • Watch a test run – Ask for a video of your chosen model running at the factory.
  • Visit the factory – See production and meet the engineering team in Zhengzhou.

Contact YG Machinery today via WhatsApp, email, or the website form. Every machine includes a 12-month warranty and lifetime remote support.

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